Automated Optical Inspection System Market by Type (2D AOI Systems, 3D AOI Systems), Technology, Element, Application (Consumer Electronics, Telecommunication, Automotive, Medical Devices), and Geography - Global Forecast to 2022

Table of Contents

1 INTRODUCTION 14

1.1 OBJECTIVES OF THE STUDY 14
1.2 MARKET DEFINITION 14
1.3 STUDY SCOPE 15
1.3.1 MARKETS COVERED 15
1.3.2 YEARS CONSIDERED FOR THE STUDY 15
1.4 CURRENCY 16
1.5 LIMITATIONS 16
1.6 STAKEHOLDERS 16

2 RESEARCH METHODOLOGY 17

2.1 RESEARCH DATA 17
2.1.1 SECONDARY DATA 18
2.1.1.1 Key data from secondary sources 18
2.1.2 PRIMARY DATA 19
2.1.2.1 Key data from primary sources 19
2.1.2.2 Key industry insights 20
2.1.2.3 Breakdown of primaries 20
2.2 MARKET SIZE ESTIMATION 21
2.2.1 BOTTOM-UP APPROACH 21
2.2.2 TOP-DOWN APPROACH 22
2.3 MARKET BREAKDOWN & DATA TRIANGULATION 23
2.4 RESEARCH ASSUMPTIONS 24

3 EXECUTIVE SUMMARY 25

4 PREMIUM INSIGHTS – AOI SYSTEM MARKET 30
4.1 AOI SYSTEM MARKET, 2016–2022 30
4.2 AOI SYSTEM MARKET, BY TYPE (2016–2022) 30
4.3 AOI SYSTEM MARKET, BY APPLICATION AND REGION (2016) 31
4.4 AOI SYSTEM MARKET, BY GEOGRAPHY (2016) 32

5 MARKET OVERVIEW 33

5.1 INTRODUCTION 34
5.2 MARKET SEGMENTATION 34
5.2.1 AOI SYSTEM MARKET, BY TYPE 34
5.2.2 TECHNOLOGIES OF THE AOI SYSTEM 34
5.2.3 ELEMENTS OF THE AOI SYSTEM 34
5.2.4 AOI SYSTEM MARKET, BY APPLICATION 35
5.2.5 AOI SYSTEM MARKET, BY GEOGRAPHY 36
5.3 MARKET DYNAMICS 36
5.3.1 DRIVERS 37
5.3.1.1 Miniaturization of PCBs and electronic components has fueled the demand for highly efficient AOI systems 37
5.3.1.2 Increasing demand for high-quality products is encouraging manufacturers to implement AOI systems in PCB manufacturing 38
5.3.1.3 Proliferation of electronics in the automotive industry has increased the growth of the AOI system market 38
5.3.2 RESTRAINTS 38
5.3.2.1 False call rate of image-based AOI systems restraining the growth of the market 38
5.3.2.2 Increasing demand for BGA technology in PCB manufacturing limiting the use of AOI systems for inspection 39
5.3.3 OPPORTUNITIES 39
5.3.3.1 Transformation of IoT and Industry 4.0 presents an opportunity for the growth of the AOI system market 39
5.3.4 CHALLENGES 39
5.3.4.1 Changes in regulations of electronics manufacturing processes 39
5.3.4.2 Modifications in design parameters and production processes 39

6 INDUSTRY TRENDS 40

6.1 INTRODUCTION 40
6.2 VALUE CHAIN ANALYSIS 40
6.3 PORTER’S FIVE FORCES MODEL 41
6.3.1 INTENSITY OF COMPETITIVE RIVALRY 42
6.3.2 THREAT OF SUBSTITUTES 43
6.3.3 BARGAINING POWER OF BUYERS 44
6.3.4 BARGAINING POWER OF SUPPLIERS 45
6.3.5 THREAT OF NEW ENTRANTS 46

7 AOI SYSTEM MARKET, BY TYPE 47

7.1 INTRODUCTION 48
7.2 TYPES OF AOI SYSTEMS 50
7.2.1 2D AOI SYSTEMS 50
7.2.1.1 Advantages of 2D AOI systems 50
7.2.1.2 Disadvantages of 2D AOI systems 51
7.2.2 3D AOI SYSTEMS 52
7.2.2.1 Methodologies of 3D AOI inspection 52
7.2.2.1.1 Laser measurement 52
7.2.2.1.2 Multi-frequency moiré phase shift image processing 52
7.2.2.2 Advantages of 3D AOI systems 53
7.2.2.3 Disadvantages of 3D AOI systems 53
7.3 STAGES IN THE AOI DEFECT DETECTION PROCESS 55
7.3.1 POST PASTE PRINTING 55
7.3.2 POST CHIP PLACEMENT 55
7.3.3 POST COMPONENT PLACEMENT 55
7.3.4 POST REFLOW SOLDER 55

8 TECHNOLOGIES USED IN THE AOI SYSTEM 56

8.1 INTRODUCTION 56
8.2 INLINE AOI 56
8.3 OFFLINE AOI 57

9 ELEMENTS OF THE AOI SYSTEM 59

9.1 INTRODUCTION 59
9.2 ELEMENTS OF THE AOI SYSTEM 59
9.2.1 CAMERA SYSTEM 59
9.2.1.1 Monochrome camera 60
9.2.1.2 Color camera 60
9.2.2 LIGHTING SYSTEM 60
9.2.2.1 Fluorescent lighting 60
9.2.2.2 LED lighting 60
9.2.2.3 UV (ultraviolet) or IR (infrared) lighting 60
9.2.3 COMPUTER SYSTEM 60
9.2.4 SOFTWARE 61
9.3 DEFECT DETECTION PROCESS 61
9.3.1 IMAGE COMPARISON 61
9.3.1.1 CAD data 61
9.3.1.2 Golden board image 61
9.3.1.3 Classification process of an image 61
9.3.2 ALGORITHM-BASED DETECTION 62
9.4 TYPES OF PCBS USED FOR DEFECT DETECTION 62
9.4.1 SINGLE-SIDED PCB 62
9.4.2 DOUBLE-SIDED PCB 62
9.4.3 MULTILAYER PCB 62
9.4.4 HIGH-DENSITY INTERCONNECT (HDI) BOARD 62
9.4.5 FLEXIBLE PCB 62
9.4.6 RIGID FLEXIBLE PCB 63
9.4.7 IC SUBSTRATE 63
 

10 AOI SYSTEM MARKET, BY APPLICATION 64

10.1 INTRODUCTION 65
10.2 AEROSPACE & DEFENSE 66
10.2.1 INCREASING TREND OF FULLY AUTOMATED AIRCRAFT MANUFACTURING 66
10.2.2 COMMERCIAL AIRCRAFT 66
10.2.3 MILITARY AIRCRAFT 67
10.3 AUTOMOTIVE 68
10.3.1 AUTOMOTIVE ELECTRONICS DRIVING THE AOI SYSTEM MARKET 68
10.3.2 HIGH-END VEHICLES 68
10.3.3 LOW-END VEHICLES 68
10.4 CONSUMER ELECTRONICS 70
10.4.1 INCREASED COMPLEXITY OF CONSUMER ELECTRONIC DEVICES DRIVING THE DEMAND FOR AOI SYSTEMS 70
10.4.2 SMARTPHONES AND TABLETS 70
10.4.3 COMPUTERS AND LAPTOPS 70
10.4.4 WEARABLE DEVICES 70
10.5 INDUSTRIAL ELECTRONICS 71
10.5.1 SMART MANUFACTURING DRIVES THE AOI SYSTEM MARKET 71
10.6 MEDICAL DEVICES 73
10.6.1 THE ADVANCEMENT IN MEDICAL ELECTRONICS PRESENTS HUGE GROWTH POTENTIAL FOR AOI SYSTEMS 73
10.7 TELECOMMUNICATION 74
10.7.1 EMERGENCE OF 5G TECHNOLOGY IN TELECOMMUNICATION INFLUENCES THE AOI SYSTEM MARKET 74
10.8 ENERGY & POWER 75
10.8.1 MODERNIZATION OF ELECTRICITY DISTRIBUTION GRID HAS INCREASED THE GROWTH OF AOI SYSTEMS 75
10.8.2 POWER GENERATION AND DISTRIBUTION 75

11 AOI SYSTEM MARKET, BY GEOGRAPHY 77

11.1 INTRODUCTION 78
11.2 NORTH AMERICA 80
11.2.1 U.S. 81
11.2.1.1 IoM (Internet of Manufacturing) or Industry 4.0 has revolutionized the AOI market 81
11.2.2 CANADA 81
11.2.2.1 High growth in auto industry is driving the AOI market in Canada 81
11.2.3 MEXICO 81
11.2.3.1 Big firms in the AOI system market are expanding their presence in Mexico 81
11.3 EUROPE 83
11.3.1 U.K. 83
11.3.1.1 The U.K. government proposes investment in the U.K. electronics industry 83
11.3.2 GERMANY 83
11.3.2.1 Germany as an innovation and production hub of automotive electronics is expected to support the AOI market 83
11.3.3 FRANCE 84
11.3.3.1 Embracing innovation as a key strategy by French electronics players 84
11.3.4 REST OF EUROPE 84
11.3.4.1 Emergence of Eastern Europe as the new manufacturing hub for electronics companies 84
11.4 ASIA-PACIFIC 86
11.4.1 CHINA 87
11.4.1.1 High growth in electronic component manufacturing industry in China is supporting the AOI system market 87
11.4.2 JAPAN 87
11.4.2.1 Restructuring initiatives taken by the Japanese electronic manufacturing companies 87
11.4.3 REST OF APAC 87
11.4.3.1 Emerging Asian countries offering cost-effective production infrastructure for electronics industry 88
11.5 REST OF THE WORLD 89
11.5.1 SOUTH AMERICA 89
11.5.1.1 Brazil government regulation promoting domestic manufacturing of electronics products 89
11.5.2 MIDDLE EAST 90
11.5.2.1 Solar power industry in the Middle East provided attractive growth opportunities for the AOI system market 90
11.5.3 AFRICA 90
11.5.3.1 Growing demand for consumer electronics in the African region 90

12 COMPETITIVE LANDSCAPE 92

12.1 OVERVIEW 92
12.2 MARKET RANKING ANALYSIS OF AOI SYSTEM MANUFACTURERS 93
12.3 COMPETITIVE SITUATIONS AND TRENDS 94
12.3.1 NEW PRODUCT LAUNCHES AND DEVELOPMENTS 95
12.3.2 AGREEMENTS, COLLABORATIONS, AND PARTNERSHIPS 96
12.3.3 ACQUISITIONS AND CONTRACTS 96
12.3.4 EXPANSIONS 97
 

13 COMPANY PROFILES 98

(Overview, Products & Services, Strategies & Insights, Developments and MnM View)*
13.1 INTRODUCTION 98
13.2 CAMTEK LTD. 99
13.3 NORDSON CORPORATION 102
13.4 OMRON CORPORATION 105
13.5 ORBOTECH LTD. 108
13.6 SAKI CORPORATION 111
13.7 CYBEROPTICS CORPORATION 113
13.8 DAIICHI JITSUGYO CO., LTD. (DJK) 115
13.9 KOH YOUNG TECHNOLOGY INC. 117
13.10 TEST RESEARCH INC. (TRI) 119
13.11 VISCOM AG 122
13.12 AOI SYSTEMS LTD. 125
13.13 GOEPEL ELECTRONIC GMBH 126
13.14 MACHINE VISION PRODUCTS INC. 128
13.15 MIRTEC CO., LTD. 130
13.16 VI TECHNOLOGY 132
*Details on Overview, Products & Services, Strategies & Insights, Developments and MnM View might not be captured in case of unlisted companies.
14 APPENDIX 134

LIST OF TABLES

TABLE 1 AOI SYSTEM MARKET IN TERMS OF VALUE AND VOLUME, 2013–2022 48
TABLE 2 AOI SYSTEM MARKET, BY TYPE, 2013–2022 (USD MILLION) 49
TABLE 3 AOI SYSTEM MARKET, BY TYPE, 2013–2022 (THOUSAND UNITS) 50
TABLE 4 2D AOI SYSTEM MARKET, BY APPLICATION, 2013–2022 (USD MILLION) 51
TABLE 5 2D AOI SYSTEM MARKET, BY REGION, 2013–2022 (USD MILLION) 52
TABLE 6 3D AOI SYSTEM MARKET, BY APPLICATION, 2013–2022 (USD MILLION) 53
TABLE 7 3D AOI SYSTEM MARKET, BY REGION, 2013–2022 (USD MILLION) 54
TABLE 8 AOI SYSTEM MARKET, BY APPLICATION, 2013–2022 (USD MILLION) 65
TABLE 9 AOI SYSTEM MARKET FOR AEROSPACE & DEFENSE APPLICATION,
BY TYPE, 2013–2022 (USD MILLION) 67
TABLE 10 AOI SYSTEM MARKET FOR AEROSPACE & DEFENSE APPLICATION, BY REGION, 2013–2022 (USD MILLION) 67
TABLE 11 AOI SYSTEM MARKET FOR AUTOMOTIVE APPLICATION, BY TYPE,
2013–2022 (USD MILLION) 68
TABLE 12 AOI SYSTEM MARKET FOR AUTOMOTIVE APPLICATION, BY REGION,
2013–2022 (USD MILLION) 69
TABLE 13 AOI SYSTEM MARKET FOR CONSUMER ELECTRONICS APPLICATION,
BY TYPE, 2013–2022 (USD MILLION) 70
TABLE 14 AOI SYSTEM MARKET FOR CONSUMER ELECTRONICS APPLICATION, BY REGION, 2013–2022 (USD MILLION) 71
TABLE 15 AOI SYSTEM MARKET FOR INDUSTRIAL ELECTRONICS APPLICATION, BY TYPE, 2013–2022 (USD MILLION) 71
TABLE 16 AOI SYSTEM MARKET FOR INDUSTRIAL ELECTRONICS APPLICATION, BY REGION, 2013–2022 (USD MILLION) 72
TABLE 17 AOI SYSTEM MARKET FOR MEDICAL DEVICES APPLICATION, BY TYPE,
2013–2022 (USD MILLION) 73
TABLE 18 AOI SYSTEM MARKET FOR MEDICAL DEVICES APPLICATION, BY REGION,
2013–2022 (USD MILLION) 73
TABLE 19 AOI SYSTEM MARKET FOR TELECOMMUNICATION APPLICATION, BY TYPE,
2013–2022 (USD MILLION) 74
TABLE 20 AOI SYSTEM MARKET FOR TELECOMMUNICATION APPLICATION, BY REGION, 2013–2022 (USD MILLION) 74
TABLE 21 AOI SYSTEM MARKET FOR ENERGY & POWER APPLICATION, BY TYPE,
2013–2022 (USD MILLION) 75
TABLE 22 AOI SYSTEM MARKET FOR ENERGY & POWER APPLICATION, BY REGION,
2013–2022 (USD MILLION) 76
TABLE 23 AOI SYSTEM MARKET, BY REGION, 2013–2022 (USD MILLION) 78
TABLE 24 AOI SYSTEM MARKET IN NORTH AMERICA, BY COUNTRY,
2013–2022 (USD MILLION) 82
TABLE 25 AOI SYSTEM MARKET IN NORTH AMERICA, BY TYPE, 2013–2022 (USD MILLION) 82
TABLE 26 AOI SYSTEM MARKET IN EUROPE, BY COUNTRY, 2013–2022 (USD MILLION) 84
TABLE 27 AOI SYSTEM MARKET IN EUROPE, BY TYPE, 2013–2022 (USD MILLION) 85
TABLE 28 AOI SYSTEM MARKET IN APAC, BY COUNTRY, 2013–2022 (USD MILLION) 88
TABLE 29 AOI SYSTEM MARKET IN APAC, BY TYPE, 2013–2022 (USD MILLION) 88
TABLE 30 AOI SYSTEM MARKET IN ROW, BY REGION, 2013–2022 (USD MILLION) 90
TABLE 31 AOI SYSTEM MARKET IN ROW, BY TYPE, 2013–2022 (USD MILLION) 91
TABLE 32 NEW PRODUCT LAUNCHES AND DEVELOPMENTS, 2014–2016 95
TABLE 33 AGREEMENTS, COLLABORATIONS, AND PARTNERSHIPS, 2014–2016 96
TABLE 34 ACQUISITIONS AND CONTRACTS, 2014–2016 96
TABLE 35 EXPANSIONS, 2014–2016 97

LIST OF FIGURES

FIGURE 1 AOI SYSTEM MARKET SEGMENTATION 15
FIGURE 2 AOI SYSTEM MARKET: RESEARCH DESIGN 17
FIGURE 3 BOTTOM-UP APPROACH TO ARRIVE AT THE MARKET SIZE 21
FIGURE 4 TOP-DOWN APPROACH TO ARRIVE AT THE MARKET SIZE 22
FIGURE 5 DATA TRIANGULATION 23
FIGURE 6 ASSUMPTIONS OF THE RESEARCH STUDY 24
FIGURE 7 AOI SYSTEM MARKET SEGMENTATION 25
FIGURE 8 AOI SYSTEM MARKET SNAPSHOT (2016 VS. 2022): MARKET FOR 2D AOI SYSTEMS TO BE THE LARGEST IN 2016 26
FIGURE 9 AOI SYSTEM MARKET FOR THE AUTOMOTIVE APPLICATION EXPECTED TO GROW AT THE HIGHEST RATE BETWEEN 2016 AND 2022 27
FIGURE 10 APAC TO HOLD THE LARGEST MARKET SHARE IN 2016 28
FIGURE 11 ATTRACTIVE GROWTH OPPORTUNITIES IN THE AOI SYSTEM MARKET 30
FIGURE 12 3D AOI SYSTEM MARKET EXPECTED TO GROW AT THE HIGHEST RATE BETWEEN 2016 AND 2022 30
FIGURE 13 CONSUMER ELECTRONICS EXPECTED TO HOLD THE LARGEST SHARE OF THE AOI SYSTEM MARKET IN 2016 31
FIGURE 14 CHINA TO HOLD THE LARGEST SHARE OF THE AOI SYSTEM MARKET IN 2016 32
FIGURE 15 AOI SYSTEM MARKET SEGMENTATION, BY GEOGRAPHY 36
FIGURE 16 DROC: AOI SYSTEM MARKET 37
FIGURE 17 VALUE CHAIN ANALYSIS: MAJOR VALUE ADDED DURING THE MANUFACTURING STAGE 40
FIGURE 18 AOI SYSTEM MARKET: PORTER’S FIVE FORCES ANALYSIS, 2016 41
FIGURE 19 INTENSITY OF COMPETITIVE RIVALRY EXPECTED TO HAVE A HIGH IMPACT 42
FIGURE 20 LARGE NUMBER OF SUPPLIERS LEADING TO INTENSE COMPETITION 42
FIGURE 21 LOW PERFORMANCE OF MANUAL INSPECTION LEADING TO MEDIUM THREAT OF SUBSTITUTES 43
FIGURE 22 LARGE NUMBER OF SUPPLIERS LEADING TO HIGH BARGAINING POWER OF BUYERS 44
FIGURE 23 MEDIUM BARGAINING POWER OF SUPPLIERS DUE TO LESS PRODUCT DIFFERENTIATION 45
FIGURE 24 MEDIUM THREAT OF NEW ENTRANTS DUE TO THE REQUIREMENT OF ROBUST R&D UNIT TO DEVELOP AOI SYSTEMS 46
FIGURE 25 AOI SYSTEM MARKET SEGMENTATION, BY TYPE 48
FIGURE 26 MARKET FOR 3D AOI SYSTEMS EXPECTED TO GROW AT THE HIGHEST RATE BETWEEN 2016 AND 2022 49
FIGURE 27 2D AOI SYSTEM MARKET FOR THE AUTOMOTIVE APPLICATION EXPECTED TO GROW AT THE HIGHEST RATE DURING THE FORECAST PERIOD 51
FIGURE 28 CONSUMER ELECTRONICS EXPECTED TO HOLD THE LARGEST SIZE OF THE 3D AOI SYSTEM MARKET BY 2022 54
FIGURE 29 TECHNOLOGIES USED IN AOI SYSTEMS 56
FIGURE 30 PROCESS FLOW OF AN INLINE AOI SYSTEM 57
FIGURE 31 PROCESS FLOW OF AN OFFLINE AOI SYSTEM 58
FIGURE 32 ELEMENTS OF THE AOI SYSTEMS 59
FIGURE 33 AOI SYSTEM MARKET SEGMENTATION, BY APPLICATION 65
FIGURE 34 CONSUMER ELECTRONICS APPLICATION EXPECTED TO HOLD THE LARGEST SIZE OF THE OVERALL AOI SYSTEM MARKET DURING THE FORECAST PERIOD 66
FIGURE 35 3D AOI SYSTEM MARKET FOR AUTOMOTIVE APPLICATION EXPECTED TO GROW AT THE HIGHEST RATE BETWEEN 2016 AND 2022 69
FIGURE 36 APAC EXPECTED TO HOLD THE LARGEST SIZE OF THE AOI SYSTEM MARKET FOR INDUSTRIAL ELECTRONICS APPLICATION DURING THE FORECAST PERIOD 72
FIGURE 37 2D AOI SYSTEMS EXPECTED TO LEAD THE AOI SYSTEM MARKET FOR ENERGY AND POWER APPLICATION IN 2016 76
FIGURE 38 AOI SYSTEM MARKET IN MEXICO TO GROW AT THE HIGHEST RATE DURING THE FORECAST PERIOD 78
FIGURE 39 APAC TO HOLD THE LARGEST SIZE OF THE AOI SYSTEM MARKET BY 2022 79
FIGURE 40 SNAPSHOT OF AOI SYSTEM MARKET IN NORTH AMERICA: DEMAND TO BE DRIVEN BY THE INCREASING ELECTRONICS MANUFACTURING 80
FIGURE 41 2D AOI SYSTEMS EXPECTED TO HOLD THE LARGEST SIZE OF THE NORTH AMERICAN AOI SYSTEM MARKET IN 2016 82
FIGURE 42 SNAPSHOT OF THE AOI SYSTEM MARKET IN ASIA-PACIFIC: CHINA EXPECTED TO DRIVE THE GROWTH OF THE MARKET 86
FIGURE 43 2D AOI SYSTEMS TO HOLD THE LARGEST SIZE OF THE AOI SYSTEM MARKET IN APAC IN 2016 89
FIGURE 44 COMPANIES ADOPTED NEW PRODUCT LAUNCHES & DEVELOPMENTS AS A KEY GROWTH STRATEGY BETWEEN 2014 AND 2016 92
FIGURE 45 RANKING OF TOP FIVE PLAYERS: 2D AOI SYSTEM, 2015 93
FIGURE 46 RANKING OF TOP FIVE PLAYERS: 3D AOI SYSTEM, 2015 93
FIGURE 47 BATTLE FOR MARKET SHARE: NEW PRODUCT LAUNCHES & DEVELOPMENTS WERE THE KEY STRATEGIES 94
FIGURE 48 GEOGRAPHIC REVENUE MIX OF TOP FOUR PLAYERS (2015) 98
FIGURE 49 CAMTEK LTD.: COMPANY SNAPSHOT 99
FIGURE 50 CAMTEK LTD.: SWOT ANALYSIS 101
FIGURE 51 NORDSON CORPORATION: COMPANY SNAPSHOT 102
FIGURE 52 NORDSON CORPORATION: SWOT ANALYSIS 104
FIGURE 53 OMRON CORPORATION: COMPANY SNAPSHOT 105
FIGURE 54 OMRON CORPORATION: SWOT ANALYSIS 107
FIGURE 55 ORBOTECH LTD.: COMPANY SNAPSHOT 108
FIGURE 56 ORBOTECH LTD.: SWOT ANALYSIS 110
FIGURE 57 SAKI CORPORATION: SWOT ANALYSIS 112
FIGURE 58 CYBEROPTICS CORPORATION: COMPANY SNAPSHOT 113
FIGURE 59 DAIICHI JITSUGYO CO., LTD.: COMPANY SNAPSHOT 115
FIGURE 60 KOH YOUNG TECHNOLOGY INC.: COMPANY SNAPSHOT 117
FIGURE 61 TEST RESEARCH INC.: COMPANY SNAPSHOT 119
FIGURE 62 VISCOM AG: COMPANY SNAPSHOT 122

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